Advanced Training for Chemical Tanker Cargo Operations

Course Objectives

• Prepare participants for safe and efficient handling of chemical cargoes on chemical tankers.
• Acquire the skills and knowledge necessary to perform cargo operations, adhere to safety standards, and prevent environmental pollution.

Safe Operation of Equipment on Chemical Tankers

This topic covers the key aspects of the safe operation of equipment on chemical tankers. It discusses the main principles of working with various types of equipment, safety measures, and procedures aimed at preventing accidents. The topic aims to provide the knowledge and skills necessary to minimize risks and ensure safety during equipment operation.

Main Points:

1. Principles of Safe Equipment Operation:
   • Overview of key principles of safe operation.
   • Importance of following operating instructions and manuals.
2. Types of Equipment on Chemical Tankers:
   • Characteristics and purposes of different types of equipment.
   • Features of operating pumps, valves, and piping systems.
3. Safety Measures:
   • Basic safety measures when working with equipment.
   • Use of personal protective equipment (PPE).
4. Accident Prevention Procedures:
   • Operational procedures and their significance.
   • Actions to take in case of equipment malfunctions.

Physical and Chemical Properties of Hazardous Liquid Substances

This topic covers the basic physical and chemical properties of hazardous liquid substances transported on chemical tankers. Understanding these properties is crucial for the safe handling of chemical cargoes and accident prevention.

Main Points:

1. Basic Properties of Chemical Cargoes:
   • Definition and classification of chemical substances.
   • Physical properties (density, viscosity, boiling and melting points).
2. Hazards Associated with Chemical Cargo Transport:
   • Toxicity and explosiveness.
   • Reactivity and corrosive properties.
3. Detection and Measurement Methods:
   • Gas measuring instruments and their applications.
   • Laboratory analysis methods.

International and National Legislation

This topic reviews the main international and national regulatory acts concerning the transportation of chemical cargoes on chemical tankers. Knowledge of legislation is essential for compliance with all regulations and avoiding penalties.

Main Points:

1. International Regulatory Acts:
   • International Convention for the Prevention of Pollution from Ships (MARPOL).
   • International Bulk Chemical Code (IBC Code).
2. National Regulatory Acts:
   • National laws and regulations concerning the transportation of dangerous goods.
   • Licensing and certification requirements.
3. Liability for Violation of Legislation:
   • Potential negative consequences.
   • Examples of accidents and their impacts.

Construction, Systems, and Equipment of Chemical Tankers

This topic covers the construction of chemical tankers, as well as the systems and equipment used for the transportation of chemical cargoes. Knowledge of structural features and equipment allows for effective and safe cargo operations.

Main Points:

1. Main Structural Elements of Chemical Tankers:
   • Types of tankers and their features.
   • Construction of cargo tanks and piping systems.
2. Types and Characteristics of Cargo Pumps:
   • Centrifugal, piston, and gear pumps.
   • Principles of operation and safe handling.
3. Additional Systems and Equipment:
   • Ventilation, inerting, and degassing systems.
   • Monitoring and control systems.

Theory and Characteristics of Pumps

This topic covers the main theoretical aspects of pump operation used on chemical tankers. The topic aims to understand the principles of pump operation and their safe handling.

Main Points:

1. Principles of Pump Operation:
   • Basics of hydrodynamics and fluid mechanics.
   • Different types of pumps and their operating characteristics.
2. Types of Pumps and Their Applications:
   • Centrifugal pumps: principles of operation and areas of application.
   • Piston pumps: advantages and disadvantages.
   • Gear pumps: design and operational features.
3. Safe Operation of Pumps:
   • Procedures for starting and stopping pumps.
   • Safety measures when operating pumps.
   • Diagnosis and troubleshooting of malfunctions.

Safety Culture and Safety Management System

This topic covers the main aspects of safety culture and safety management systems on chemical tankers. It discusses safety measures and procedures aimed at preventing accidents and incidents.

Main Points:

1. Basics of Safety Culture on Ships:
   • Importance of safety culture.
   • Impact of human factors on safety.
2. Safety Management Systems on Tankers:
   • Key components of the Safety Management System (SMS).
   • Development and implementation of safety procedures.
3. Training and Drills:
   • Regular crew training.
   • Conducting training sessions and drills.
4. Analysis and Reporting:
   • Methods of analyzing incidents and accidents.
   • Documentation and reporting on safety issues.

General Safety Measures and Safety Systems

This topic covers the basic safety measures and safety systems used on chemical tankers. It reviews various devices and systems aimed at ensuring the safety of the crew and vessel.

Main Points:

1. Basic Safety Measures When Handling Chemical Cargoes:
   • Rules for safe handling of chemical substances.
   • Use of protective equipment.
2. Emergency Shutdown Systems (ESD):
   • Principles of operation of emergency shutdown systems.
   • Procedures for activation and control of ESD systems.
3. Fire Systems and Equipment:
   • Types of fire systems and their applications.
   • Crew training on the use of fire equipment.
4. Spill and Leak Prevention Measures:
   • Systems and devices for preventing spills.
   • Procedures for mitigating the consequences of spills.

General Stability Concepts in Relation to Design Factors

This topic is dedicated to the basics of ship stability and the impact of various factors on the stability of chemical tankers. It discusses design and operational principles aimed at maintaining vessel stability.

Main Points:

1. Impact of Liquid Cargoes on Ship Stability:
   • Basic laws of hydrostatics.
   • Impact of cargo distribution on stability.
2. Free Surface Effect:
   • Causes and consequences of the free surface effect.
   • Methods to minimize negative effects.
3. Design Factors Affecting Stability:
   • Structural features of chemical tankers.
   • Impact of design changes on stability.
4. Stability Control Procedures:
   • Methods for measuring and assessing stability.
   • Use of specialized programs and systems for stability control.

Port Arrival Planning and Ship-to-Shore Safety Control

This topic covers the procedures for port arrival planning and ship-to-shore safety control during cargo operations. It discusses preparatory activities and procedures aimed at ensuring cargo operation safety.

Main Points:

1. Safety Checklists for Loading and Unloading:
   • Development and use of safety checklists.
   • Importance of adhering to all checklist points.
2. Cargo Operation Planning:
   • Procedures for planning and preparing for cargo operations.
   • Risk assessment and preparation for possible incidents.
3. Interaction with Shore Services:
   • Coordination with port services.
   • Ensuring compliance with all safety requirements.
4. Safety Procedures and Equipment:
   • Overview of equipment for ensuring safety during ship-to-shore operations.
   • Crew training and equipment readiness checks.

Gas Measuring Instruments

This topic covers the principles of operation and use of gas measuring instruments on chemical tankers. It discusses methods for measuring and controlling gases in cargo tanks and other areas of the vessel.

Main Points:

1. Principles of Gas Measuring Instruments:
   • Basic types of gas measuring instruments and their applications.
   • Principles of operation and features of different types of instruments.
2. Measurement and Control Methods:
   • Procedures for measuring gas levels in cargo tanks.
   • Control of gas hazardous areas and crew protection.
3. Calibration and Maintenance:
   • Procedures for calibrating gas measuring instruments.
   • Regular maintenance and performance checks.
4. Measurement Limitations and Accuracy:
   • Factors affecting measurement accuracy.
   • Methods to minimize errors and improve accuracy.

Responsibilities for Cargo Operations Onboard

This topic covers the duties and responsibilities of crew members when performing cargo operations on chemical tankers. It includes the distribution of roles, safe working procedures, and the importance of adhering to standards.

Main Points:

1. Division of Responsibilities in Cargo Operations:
   • Main roles and responsibilities of crew members.
   • Importance of coordination and interaction among participants.
2. Safe Operation of Cargo Equipment:
   • Overview of key principles of safe operation.
   • Actions to take in case of equipment malfunctions.
3. Planning and Execution of Operations Procedures:
   • Methods for planning and preparing for cargo operations.
   • Control of operations and compliance with safety standards.
4. Documentation and Reporting:
   • Keeping necessary documentation.
   • Preparation and submission of reports.

Material Safety Data Sheets (MSDS)

This topic is dedicated to the use and interpretation of Material Safety Data Sheets (MSDS) on chemical tankers. It discusses key aspects, including information on chemical substances, safety measures, and emergency procedures.

Main Points:

1. Use and Importance of MSDS:
   • Introduction to Material Safety Data Sheets.
   • Importance of MSDS for crew and vessel safety.
2. Key Information in MSDS:
   • Main sections and their content.
   • How to read and interpret information.
3. Safety Measures and Risk Control:
   • Risk assessment and safety measures.
   • Procedures for safe handling of chemical substances.
4. Emergency Procedures and First Aid:
   • Actions in case of accidents and leaks.
   • Providing first aid to the affected.

Potential Negative Consequences of Legislation Violations

This topic covers the possible negative consequences of violating international and national legislation when transporting chemical cargoes. It discusses examples of accidents and their impact on safety and the environment.

Main Points:

1. Liability for Violating International and National Standards:
   • Legal consequences of violations.
   • Potential fines and sanctions.
2. Examples of Accidents and Their Consequences:
   • Study of real accident cases.
   • Analysis of causes and consequences.
3. Impact on Safety and the Environment:
   • Environmental consequences of spills and leaks.
   • Impact on crew health and local communities.
4. Measures to Prevent Violations:
   • Recommendations for compliance with legislation.
   • Development and implementation of control procedures.

Personal Safety on Chemical Tankers

This topic discusses aspects of personal safety for crew members working on chemical tankers. It covers safety measures, use of personal protective equipment, and safe working procedures.

Main Points:

1. Safe Working Practices on Tankers:
   • Basic rules and recommendations.
   • Importance of adhering to safety procedures.
2. Personal Protective Equipment (PPE):
   • Different types of PPE and their applications.
   • Proper use and care of PPE.
3. Risk Assessment and Management:
   • Methods for assessing workplace risks.
   • Procedures for risk management and incident prevention.
4. Training and Drills:
   • Regular personnel training.
   • Conducting drills and exercises for safe working.

Chemical Cargo Operations

This topic covers all aspects of performing chemical cargo operations on chemical tankers. It discusses loading, unloading, storage, and transportation procedures for chemical substances.

Main Points:

1. Preparation for Cargo Operations:
   • Procedures for preparing equipment and the vessel.
   • Importance of checking all systems and devices.
2. Loading and Unloading Procedures:
   • Main stages and sequence of actions.
   • Control of loading and unloading processes.
3. Storage and Transportation of Chemical Cargoes:
   • Storage and transportation conditions.
   • Ensuring safety during transportation.
4. Measures to Prevent Accidents and Incidents:
   • Procedures for preventing leaks and spills.
   • Actions in case of an emergency situation.

Measurement and Calculation of Cargoes

This topic covers methods for measuring and calculating the amount of chemical cargoes on chemical tankers. It discusses various tools and techniques used to accurately determine the volume and mass of cargoes.

Main Points:

1. Methods for Measuring Cargo Quantity:
   • Basic measurement methods and tools.
   • Advantages and disadvantages of different methods.
2. Procedures for Calculating Volume and Mass:
   • Formulas and algorithms for calculation.
   • Accounting for cargo density and temperature.
3. Accuracy and Calibration of Measuring Instruments:
   • Ensuring measurement accuracy.
   • Procedures for calibrating and checking instruments.
4. Documentation and Reporting:
   • Keeping records of measurement results.
   • Preparation and submission of reports.

Hazards Associated with Chemical Cargo Operations

This topic covers potential hazards associated with chemical cargo operations on chemical tankers. It discusses methods for assessing and controlling risks to ensure the safety of the crew and vessel.

Main Points:

1. Identification of Hazards:
   • Main types of hazards and their characteristics.
   • Methods for identifying and classifying risks.
2. Risk Assessment:
   • Procedures for workplace risk assessment.
   • Use of various methods and tools.
3. Risk Control and Management:
   • Development and implementation of risk control measures.
   • Continuous monitoring and updating of procedures.
4. Crew Training and Preparation:
   • Regular personnel training on safety issues.
   • Conducting training and exercises on risk management.

Emergency Procedures on Chemical Tankers

This topic covers the main emergency procedures used on chemical tankers. It discusses crew actions in case of an emergency situation aimed at minimizing damage and ensuring safety.

Main Points:

1. Action Plan for Emergency Situations:
   • Development and implementation of emergency plans.
   • Main stages and sequence of actions.
2. Procedures for Eliminating Consequences of Emergencies:
   • Methods for eliminating leaks and spills.
   • Ensuring the safety of the crew and vessel.
3. Interaction with Shore Services:
   • Coordination with port and rescue services.
   • Ensuring quick and effective assistance.
4. Training and Drills:
   • Conducting regular training and drills.
   • Assessing crew readiness for emergency actions.

Procedures to Prevent Marine Pollution

This topic covers procedures and measures aimed at preventing marine pollution during the operation of chemical tankers. It discusses international and national standards, as well as methods for controlling and preventing spills.

Main Points:

1. International and National Standards:
   • Main international conventions and agreements (e.g., MARPOL).
   • National laws and regulations concerning pollution prevention.
2. Procedures to Prevent Spills and Leaks:
   • Main measures and devices for preventing spills (double hulls, leak detection systems).
   • Procedures for mitigating the consequences of leaks (use of sorbents, barriers).
3. Environmental Monitoring and Control:
   • Methods for monitoring environmental conditions (water and air instruments).
   • Systems and instruments for controlling spills.
4. Crew Training and Preparation:
   • Regular training on environmental safety issues.
   • Conducting drills and exercises to prevent pollution.

First Aid on Chemical Tankers

This topic covers the main aspects of providing first aid on chemical tankers. It discusses procedures for assisting victims of various types of injuries and poisonings, as well as methods to prevent further complications.

Main Points:

1. Providing First Aid to Victims:
   • Basic principles of first aid.
   • First aid for burns, cuts, poisonings.
2. First Aid Procedures for Chemical Poisoning:
   • Methods for providing assistance in cases of inhalation of toxic vapors.
   • First aid for chemical contact with skin and eyes.
3. Training According to the Medical First Aid Guide (MFAG):
   • Overview of the MFAG and its practical application.
   • Regular training and drills on first aid.
4. Documentation and Reporting:
   • Keeping records of first aid cases.
   • Reporting incidents and measures to prevent them in the future.

Practical Exercises and Training Methods

• Performing exercises on simulators to develop safe equipment handling skills.
• Simulating emergency situations and training crew actions.

The program provides comprehensive training for seafarers to perform cargo operations on chemical tankers, meeting international standards and enhancing safety at sea.